Wednesday, November 30, 2011

Outboard Engines - The Basics

!±8± Outboard Engines - The Basics

Basic Two-Stroke and Four-Stroke Cycles

Two-stroke outboards are still around, but more and more four-stroke outboard engines are appearing. Suzuki outboards are amongst the market leaders with a huge range of four stroke outboard motors. Each kind has its advantages and disadvantages but the four-stroke, with its leaner exhaust emissions, will set the standard for the future. In any case, to be an engine troubleshooter you need to know how both kinds of engine work.

Remember the four basic needs: Whether it's two-stroke or four-stroke outboard engines, they need a fuel/air mixture delivered to the cylinder; it needs to compress it; the mixture must somehow be ignited; and, when it's done burning, the exhaust gases must be removed. This process occurs repeatedly as the engine runs, and the order in which these things happen must be exact to within a fraction of a second.

Four-Stroke outboard motors

It may help to think of an internal combustion engine as a pump of sorts.

Let's take a look at how the four-stroke works:

Stroke 1-The piston travels down the cylinder, drawing the air-fuel mixture in behind it.

Stroke 2-On its way up again, the piston compresses this mixture to help make a more efficient explosion. (Incidentally, the piston rings stop the mixture from leaking out of the slight gap at the sides.)

Stroke 3-When it's nicely compressed this mixture is ignited and the resulting explosion forces the piston down the cylinder. The piston has a connecting rod attached to an offset on the crankshaft, and that forces the crankshaft to turn.

Stroke 4-So, finally, while the piston is being pushed back to its starting position by the revolving crankshaft, it's also pushing out the burned gases and preparing to start the cycle all over again. Thus, the engine has converted the reciprocating (back-and-forth) motion of the piston into something more useful for driving a propeller: rotary motion.

Two-Stroke outboard engines.

The significant difference here is the absence of conventional intake and exhaust valves. In fact, there are valves in a purely technical sense: The moving pistons alternately reveal and cover up ports (holes) in the cylinder wall, thus acting as valves. The ports are the means of gas entry and exit from the combustion chamber. The other big difference is that two-stroke outboard engines actually combine, the intake and compression strokes into one operation, and the power and exhaust strokes into another. As we've already seen, this enables it to complete all four necessary functions intake, compression, ignition, and exhaust, with just two strokes of the piston in its cylinder, and only one revolution of the crankshaft instead of two.

Two-stroke engines don't have crankcase oil. In addition, a four-stroke engine's valves will need adjustment now and then. A two-stroke gets along fine without valves-at the cost of reduced efficiency and increased pollution.

Suzuki Outboards

Suzuki have been so confident in their product that they have been offering 3 year warranties.


Outboard Engines - The Basics

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Saturday, November 26, 2011

Johnson Evinrude Outboard Repair Service Manual 1958-2001 - Instant Download

sulit.downloadninjas.info - Instant Download - I'm here to offer friendly communications and try to communicate even faster with my customers. I'm here to HELP not only to sell!!! ** I'm the only seller here that offer live support trough MSN Messenger you can contact me at manual-master@hotmail.com ** You can be sure that I will work harder to give you full satisfaction. WorkShop Repair Manual for JHONSON EVINRUDE Outboard Motors . You can view a group of pages or one at a time and you can print out just the page(s) you needs. This is the best manual you can find to repair your outboard motor. This repair manual will guide you in any steps from maintenance to more complicated steps like rebuilding the engine. I always make sure you will have the most complete and informative manual in hand... you will never get a cheap imitations! Manuals: 1958 -1972 50-125HP 3Cyl. & V4 2 Strokes Engines 1965 -1978 1.5 to 35HP 2 Strokes All engines 1973 -1989 2 to 235 HP All V engines All 1Cyl. Engines Include Jet Drives 1990-2001 1.25 to 70 HP 1 to 4 Cyl. 2 and 4 Strokes 1992 - 2001 65 to 300 HP V4 V6 & V8 Motors Include Jet Drives TOPICS COVERED: Tools and techniques Troobleshooting Maintenance and Tune-up Timing and adjustements Fuel system Electrical Ignition system Jet Drives / Sea Drives (if applicable) Base repair Gearcase repair Water pump Rewind starter Parts numbers Detailed pictures and graphics Everything needed to setup install repair tune troubleshoot and maintain your outboard

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Wednesday, November 23, 2011

Mercury Outboard Motors - History

!±8± Mercury Outboard Motors - History

Carl Kiekhaefer had never planned to have anything to do with outboard motors when he graduated as an engineer from college. His original plan was to design and manufacture magnetic separators for use within the dairy industry. He bought a failing Cedarburg outboard engine company with financial backing from his father with the intention of using the premises to produce his magnetic separators. When he bought the company he also got 300 outboard motors that were regarded as rejects as they had defects and wouldn't run.

Being an engineer and needing money Carl decided to examine the engines and see if they could be repaired and sold. After looking at them he put to work along with his small workforce and repaired all of them and contacted the original buyer who had rejected them. The order had been with a mail order firm and they agreed to take the engines from Carl now they were working and sell them. Carl had seen the outboards as a way to get some money quickly into his business which was called the Kiekhaefer Corporation at that time. But when the mail order firm called to order more of the engines as they proved popular and reliable and a second company showed interest in the motors and they requested another engine an alternate-firing twin cylinder model to be designed and built for them he had to revise his plans. Carl decided at that point in 1939 to improve the design of the outboard motor and manufacture them instead of dairy machinery.

Carl worked on the design of his own brand of motors taking into account all the things that were wrong and unreliable with the outboards that were already available at that time. His plan was to introduce his first range of engines so that they would be superior in power and reliability than anything that was currently available. He developed a water pump rotor that withstood dealing with silt and vegetation by making parts of it from rubber and a housing to protect the drive shaft and exhaust. The first fuel system using a reed valve was also incorporated into the new engines and they were ready to be introduced in 1940 as the Mercury range after the messenger of the Roman Gods. The New York boat show in 1940 was where he presented his outboard motors to the public and dealers for the first time and took 16,000 orders for engines at this one show.

Just as the company started to really well the Second World War stopped all production of outboards and Carl pushed to win a government contract to supply chainsaws for the army. The army had been trying to develop a more portable version to replace the ones currently used and Carl was sure he could beat their design. Two months was all it took to have a prototype designed and built and a practical test of which chainsaw could cut through a 24inch log would determine if the army or Carl would get the contract. His machine beat the army one by 35 seconds taking only 17 seconds to cut the log and won the contract and this ensured the company's survival through the war. Immediately after the war the production of outboards restarted and grew as boating started catching on as a pastime.

Today Mercury produces a range of top class outboard motors up to 300 horsepower along with inboards and jet drives.


Mercury Outboard Motors - History

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